Skip to main content
← Canonical Engineering Knowledge

ELIMFILTERS Canonical Knowledge · Approved

GASLIQ Gas-Liquid Separation for Industrial Gas Conditioning

Engineering Reference · Industrial & Process

Platform: COALVEX™

Technology: GASLIQ™

Engineering Relationships

  • GASLIQ™ is the ELIMFILTERS Gas-Liquid Separation technology for free liquid, larger entrained droplets and bulk or intermediate liquid carryover in gas streams.
  • Bulk separation can be used upstream of fine coalescence when free-liquid, large-droplet or slug loading would overload a coalescing stage.
  • Separation behavior depends on gas velocity and turndown, liquid loading, droplet behavior, vessel geometry, disengagement space, internals and drainage.
  • Stable drainage and level control are required to prevent flooding and downstream liquid carryover.
  • GASLIQ™ maps to TC-NG-02 beneath COALVEX™; the Gas-Liquid Separation descriptor remains attached for technical classification and discovery clarity.

Components

  • Gas-liquid separation vessel or chamber
  • Separation internals where applicable
  • Liquid disengagement volume
  • Drain and level-control path
  • Downstream interface to finer coalescing or process equipment

Problems

  • Free-liquid carryover
  • Large-droplet carryover
  • Slug or intermittent liquid loading
  • Flooding
  • Poor drainage
  • Unstable separation across turndown

Failure Modes

  • Insufficient disengagement for the actual gas and liquid duty
  • Flooding caused by excessive liquid load or poor drainage
  • Re-entrainment at unfavorable gas velocity
  • Level-control or drain malfunction
  • Bulk separation stage undersized for slug or variable loading

Symptoms

  • Free liquid appears downstream
  • Separation becomes unstable as gas flow changes
  • Liquid level rises unexpectedly
  • Drainage cannot keep pace with incoming liquid
  • Fine downstream coalescing stages overload prematurely

Root Causes

  • Gas or liquid loading differs from the design basis
  • Vessel residence or disengagement space is inadequate for the actual duty
  • Drain or level-control function is restricted
  • Gas velocity promotes droplet carryover or re-entrainment
  • Slug loading was not included in the separation basis

Diagnostic Methods

  • Review gas flow, turndown, pressure and temperature.
  • Quantify free-liquid rate, larger-droplet loading and slug potential.
  • Inspect drain and level-control behavior.
  • Review vessel orientation, internals and available disengagement space.
  • Check whether downstream fine coalescers are receiving excessive bulk liquid.

Corrective Actions

  • Restore drainage and level-control function before changing downstream coalescing elements.
  • Re-evaluate vessel duty when actual gas or liquid loading differs materially from the selection basis.
  • Requalify the separation architecture when slug loading or turndown exceeds the original operating envelope.
  • Protect fine coalescing stages from bulk-liquid loading when the process requires staged separation.

Operating Conditions

  • Gas flow and turndown
  • Operating and design pressure
  • Temperature range
  • Free-liquid rate
  • Droplet-size distribution
  • Slug or intermittent liquid loading
  • Vessel residence and disengagement space
  • Drainage and level-control behavior

Standards

  • ISO 13686:2013 — natural-gas quality designation used as process context for natural-gas applications; it is not a separation-element certification.
  • ISO 8573-1:2010 — compressed-air purity classes where the separation duty is compressed air.
  • ISO 8573-9:2004 — compressed-air liquid-water measurement where free-water separation is being verified.
  • ISO 8573-2:2018 — compressed-air liquid-oil and oil-aerosol measurement where oil carryover is the measured challenge.

Shared Engineering

  • Flow Rate
  • Differential Pressure
  • Service Life
  • Installation
  • Failure Analysis